Efficient gas absorption depends on the following

This is achieved in a Falling Film Absorber which is essentially a Shell & Tube heat exchanger in which both gas to be absorbed and absorbing liquid flow co-currently downward with extraction of heat by circulation of coolant in the shell. The Absorbing liquid is circulated through a tank till desired concentration is achieved. The liquid flows at such a rate that the tubes do not flow full of the liquid but instead, descends by gravity along the inner walls of the tubes as a thin film. Obviously, this produces a much greater liner velocity for a given rate flow than could be obtained if the tube flowed full.

The equipment works as a number of water cooled wetted-wall columns in parallel and each tube is provided with distribution system on top to effect uniform distribution of both liquid and gas and also formation of a thin liquid film on the inner surface of the tube.

Approximately 5% of the gas remains unabsorbed in the falling film unit. A tail tower is required if this remaining quantity of gas is to be absorbed. In this case the unabsorbed gases enter at the bottom of tail absorber and process water enters at the top. The water absorbs the hydrogen chloride gas to form dilute acid which flows by gravity to the top of main absorber.

The heat of absorption is continuously removed. This ensures better absorption and product concentration as compared with conventional packed tower.

Low residence time and operating temperature ideally suited to heat sensitive materials.

Borosilicate glass and PTFE contact parts ensure corrosion/contamination free operation.

Both standard and custom built units are available.

Capable of operating from zero to maximum gas flow rate.

Ease of installation due to light weight.

Trouble free and consistent performance with minimal attention.

Wide application e.g HCL, HBr, NH3, SO2, H2S, Br2 etc.

Less Cost.

Negligible pressure drop compared to conventional columns.

Compact design Sleek and Slender.

Both heat and mass transfer operations are incorporated in a single equipment.

Very high heat transfer coefficient as the liquid falls instead of flowing.

Scaling of process fluid id minimal due to high velocity and ease of cleaning by simple acid circulation.

Hot conditions are eliminated at all stages namely pipe, tanks and pumps etc.

Not recommended for gases containing high proportion of inert (insoluble).

Not applicable if the gases are not highly soluble.

 

1         80                   1.00                           4/20                       30                              100                        4400

2         100                 1.76                           7/20                       60                              200                       4500

3         150                 4.80                           19/20                    150                            500                       4600

4         225                 7.80                           31/20                    250                            833                       4920

5         300                 15.30                         61/20                    500                           1667                     5050

6         400                 36.00                        143/20                  1175